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ZQ60 Injection-Blow Molding Machine: Tailored Excellence for Small-Format Precision

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ZQ60 Injection-Blow Molding Machine: Tailored Excellence for Small-Format Precision

Brand Name:	ZIQIANG
Model Number:	ZQ60
MOQ:	1
Price:	45000-200000
Packaging Details:	container
Payment Terms:	D/A,D/P,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

Supply Ability:

30/month

Product Description

For manufacturers focused on small, high-value products—where every micron and every gram of material matters—the ZQ60 stands as a purpose-built solution. Beyond its compact size, it’s engineered to address the unique pain points of niche production: from ultra-precise dimensional control to material efficiency, and from rapid changeovers to consistent quality in low-volume runs. Let’s dive deeper into how it redefines excellence in small-format manufacturing.

Targeted for Micro-Scale Applications

The ZQ60 isn’t just "smaller"—it’s optimized for products where size and detail are make-or-break. Think:

Cosmetic miniatures: 3–10ml sample vials, travel-size perfume atomizers, or lip gloss tubes with intricate threading.
Medical disposables: 5–30ml diagnostic reagent containers, insulin pen cartridges, or sterile sampling vials with hermetic seals.
Lab consumables: Microcentrifuge tubes (0.5–15ml), PCR reagent holders, or pipette tip containers with tight tolerances.

What makes it excel here? Its injection unit uses a micro-screw design (diameter: 18mm) that delivers material in precise, low-volume shots—down to 0.5g—without sacrificing flow consistency. This eliminates "short shots" (incomplete filling) in tiny cavities, a common issue with larger machines forced into small-scale work.

Dimensional Control: Beyond "Good Enough"

In small products, even a 0.05mm deviation can render a part useless. For example:

A perfume vial with a misaligned neck won’t seal, leading to leakage.
A reagent container with uneven wall thickness may crack under autoclaving.

The ZQ60 solves this with a triple-closed-loop control system:

Pressure feedback: Sensors in the injection nozzle adjust flow rate 100x per second to prevent over/under-filling.
Temperature mapping: Infrared sensors monitor mold cavity temps, ensuring uniform cooling (critical for thin walls).
Positioning precision: Servo motors in the clamping unit lock mold alignment within ±0.01mm, eliminating flash (excess material) on tiny edges.

The result? Dimensional accuracy of ±0.03mm across all critical features—consistently, even in runs of 100 vs. 10,000 units.

Material Savings: A Bottom-Line Game Changer

Small-batch production often struggles with waste: leftover material in the screw, scrapped parts due to inconsistency, or overuse of expensive resins. The ZQ60 slashes these costs:

Minimal material dwell time: Its short, 200mm barrel reduces resin exposure to heat, cutting degradation (critical for pricey materials like medical-grade PP or cosmetic-grade PET).
Precision dosing: The micro-injection system dispenses material within ±2% of target weight, so a 5ml vial uses exactly 4.8g of resin—no more, no less.
Scrap reduction: With 98% first-pass yield (vs. 85–90% for standard machines), it minimizes rework. For a $5/gram medical resin, this saves $1,000+ per 10,000 units.

Flexibility for Fast-Moving Markets

Niche industries thrive on agility: a cosmetic brand launching a limited-edition lipstick tube, a medical firm testing a new reagent container design. The ZQ60 keeps pace with:

Tooling compatibility: It accepts small-format molds (up to 4 cavities for 10ml parts) with quick-connect fittings, cutting changeover time to 15 minutes (vs. 45+ for larger machines).
Recipe storage: Its HMI saves 100+ production profiles—so switching from a 5ml serum vial to an 8ml eye dropper tube is as simple as selecting a pre-saved setting.
Modular add-ons: Optional features like in-mold labeling (for small containers) or leak-testing sensors integrate seamlessly, avoiding the need for separate workstations.

In a world where "small" often means "specialized," the ZQ60 doesn’t just fit into tight spaces—it fits into the unique demands of manufacturers who refuse to compromise on precision, efficiency, or flexibility. For small-format products that make a big impact, it’s the machine that delivers.

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pet moulding machine

injection stretch blow molding machine

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Products Details

Home > Products >

IBM Injection Blow Molding Machine

ZQ60 Injection-Blow Molding Machine: Tailored Excellence for Small-Format Precision

All Category

IBM Injection Blow Molding Machine

Extrusion Blow Molding Machine

Injection Stretch Blow Molding Machine

Bottle Mold

Bottle Cap Mold

MTC Mould Temperature Controller

Injection Mold Chiller

Semi Automatic Blow Molding Machine

Bottle Packaging Machine

ZQ60 Injection-Blow Molding Machine: Tailored Excellence for Small-Format Precision

Brand Name:	ZIQIANG
Model Number:	ZQ60
MOQ:	1
Price:	45000-200000
Packaging Details:	container
Payment Terms:	D/A,D/P,T/T

Detail Information

Product Description

Detail Information

Place of Origin:

China

Brand Name:

ZIQIANG

Certification:

Model Number:

ZQ60

Minimum Order Quantity:

Price:

45000-200000

Packaging Details:

container

Delivery Time:

45 days

Payment Terms:

D/A,D/P,T/T

Supply Ability:

30/month

Product Description

Targeted for Micro-Scale Applications

The ZQ60 isn’t just "smaller"—it’s optimized for products where size and detail are make-or-break. Think:

Cosmetic miniatures: 3–10ml sample vials, travel-size perfume atomizers, or lip gloss tubes with intricate threading.
Medical disposables: 5–30ml diagnostic reagent containers, insulin pen cartridges, or sterile sampling vials with hermetic seals.
Lab consumables: Microcentrifuge tubes (0.5–15ml), PCR reagent holders, or pipette tip containers with tight tolerances.

Dimensional Control: Beyond "Good Enough"

In small products, even a 0.05mm deviation can render a part useless. For example:

A perfume vial with a misaligned neck won’t seal, leading to leakage.
A reagent container with uneven wall thickness may crack under autoclaving.

The ZQ60 solves this with a triple-closed-loop control system:

Pressure feedback: Sensors in the injection nozzle adjust flow rate 100x per second to prevent over/under-filling.
Temperature mapping: Infrared sensors monitor mold cavity temps, ensuring uniform cooling (critical for thin walls).
Positioning precision: Servo motors in the clamping unit lock mold alignment within ±0.01mm, eliminating flash (excess material) on tiny edges.

The result? Dimensional accuracy of ±0.03mm across all critical features—consistently, even in runs of 100 vs. 10,000 units.

Material Savings: A Bottom-Line Game Changer

Small-batch production often struggles with waste: leftover material in the screw, scrapped parts due to inconsistency, or overuse of expensive resins. The ZQ60 slashes these costs:

Minimal material dwell time: Its short, 200mm barrel reduces resin exposure to heat, cutting degradation (critical for pricey materials like medical-grade PP or cosmetic-grade PET).
Precision dosing: The micro-injection system dispenses material within ±2% of target weight, so a 5ml vial uses exactly 4.8g of resin—no more, no less.
Scrap reduction: With 98% first-pass yield (vs. 85–90% for standard machines), it minimizes rework. For a $5/gram medical resin, this saves $1,000+ per 10,000 units.

Flexibility for Fast-Moving Markets

Niche industries thrive on agility: a cosmetic brand launching a limited-edition lipstick tube, a medical firm testing a new reagent container design. The ZQ60 keeps pace with:

Tooling compatibility: It accepts small-format molds (up to 4 cavities for 10ml parts) with quick-connect fittings, cutting changeover time to 15 minutes (vs. 45+ for larger machines).
Recipe storage: Its HMI saves 100+ production profiles—so switching from a 5ml serum vial to an 8ml eye dropper tube is as simple as selecting a pre-saved setting.
Modular add-ons: Optional features like in-mold labeling (for small containers) or leak-testing sensors integrate seamlessly, avoiding the need for separate workstations.

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